Heavy Gauge Thermoforming

for Industrial Equipment & Heavy Machinery

Manufacturing Plastic Components, Mid-to-High Volume Runs for OEM Products

Dashboards / Fascia / Headliners / Overhead Compartments
Fenders / Guards / Fins / Shields
Instrument Panels / Housings / Control Boxes
Tractors & Mowers, Fork Lifts, Skid Steer Loaders, Excavator & Dozer Cabs, & Many More
Large (~ 4′ x 8′) and Small (~ 2″ x 2″) parts, using virgin and recycled materials such as PVC, PETE, HIPS, HDPE, PP, ABS, PC, Kydex [Conductive, Static Dissipative, UL and FR Grades, plus other engineering grades]
ISO 9001:2015 Certified

We specialize in mid-to-high volume production, and will take on prototyping projects that fit our sweet spot. Ask about our recent (late 2020) equipment upgrades that allow us to produce more efficiently.

What Are You Working On?

Talk with an engineer at CJK to discuss your current or upcoming project.

Thermoformed OEM Products

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Inquire online below, or call us directly at (800) 558-8594.

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Great Products for Great Customers

You have taken on some difficult jobs for us after others have failed and succeeded where others failed.

Senior Industrial/Packaging Engineer — Automotive Industry Client

It's a real pleasure doing business with CJK. I feel like part of the team. Thank you.

Packaging Engineer — Long Term Client

CJK is the recommended supplier based upon their similar, excellent work on [other] packaging kits.

Buyer — Automotive Client

Heavy Plastics Capabilities

Custom tool design and manufacturing

Complete trimming with 3- and 5-axis CNC router capabilities, die-cutting, and punch and drill operations

General assembly

Riveting

Adhesive bonding

Hot stamp, painting, screen printing, labeling, and other decorating options

Bosses, threaded inserts, and other fastener systems

Logistic services

Overview of the CJK Thermoforming Process

for Custom OEM Components

Evaluate customer-supplied design
CJK creates 3D solid model for initial approval
CJK machines all molds and production fixtures in-house
Prototype or 1st article is evaluated and approved
Full production of final product begins

What are the Key Features and Benefits of Heavy Gauge Thermoforming?

When we work with our clients in the development of OEM enclosures, guards, covers, facias, and panels, our design engineering process focuses on the following key features and benefits.

Low-cost product and tooling
Customized design details to handle customer product and process functional criteria. Considerations for positioning, retention, and protection of product as applicable
Distribution requirements
Outdoor environmental considerations for design and appropriate material selection
Excellent aesthetics
Ergonomic considerations for:
- Clients’ product assembly process –manual or automatic. Ease of assembly for increased efficiency and reduced cost
- Consumer appeal and ease of use to enhance customer satisfaction, brand preference and repeat purchases of the product
Text/engraving or decorating requirements for corporate logos, part numbers, desired text, resin ID codes, etc. for identification and branding

Learn More About CJK’s Heavy Gauge Thermoforming Competitive Advantages

Which Materials are used in Heavy Gauge Thermoforming?

Heavy gauge thermoforming materials typically used for OEM enclosures, guards, covers, facias, and panels include: PETE, HDPE, PP, HIPS, PVC, PETG, ABS, Kydex, Polycarbonate and others. Recycled, virgin, blends, FDA grade, and medical grades are also available.

Clear, black, white and custom colors are available, along with various textures such as smooth, matte, gloss, hair cell, etc. View our complete list of commonly used materials for thermoforming and packaging.